Tray transport at a global airport with NERAK CVC

The airport is one of Germany’s major transport hubs, handling large volumes of baggage daily for leisure, business, and transfer passengers. For safe, fast, and efficient transport within terminal operations, the airport relies on modern, highly automated conveyor technology. In a central terminal area, several NERAK vertical conveyors are used for this purpose.

The Challenge

Vertical connection of baggage flows at high throughput

Baggage handling at a busy airport requires maximum reliability, speed, and seamless interaction of all systems.

Project challenges:

conveying a wide variety of baggage types and weights on trays
vertical connection of multiple levels in the existing terminal
integration into existing tray and sorting systems without operational downtime
minimal susceptibility to faults despite high cycle rates
space-saving design due to limited technical shafts

The goal was a system that handles high volumes reliably while optimally complementing the existing automated infrastructure.

The Solution

NERAK continuous vertical conveyors – perfect for standard platforms and tray logistics

Project highlights:

standardised platform sizes, compatible with existing tray formats
seamless transfer between CVC and horizontal conveyor lines
compact design, ideal for existing shafts and tight terminal areas
continuous, low-vibration transport that enhances process stability
high load capacity for intensive 24/7 airport operation

By using proven standard platforms, the operator was able to integrate the systems quickly without the need for custom designs. This accelerated installation and reduced the complexity of the entire project.

Key benefits

Efficient integration through standardised platforms for tray transport
Reliable continuous operation in demanding airport environments
High throughput with consistent conveying quality
Space-saving design, ideal for existing buildings
Low maintenance requirements thanks to robust NERAK rubber block chain
Stable transfers between vertical and horizontal systems
Fast installation and commissioning using standard components

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The right product for your application

Vertical-Sorter ML

Unit loads

The NERAK rubber block chain

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